One suite. Every step of the inspection.
From the engineering drawing to the final ballooned report — every module below ships in Ai-Inspect and works with the others in a single recorded program.
Auto Alignment
IncludedAutomatic scan-to-CAD alignment as a dedicated module — then color-map and measure.
Load the nominal CAD (STEP/IGES/STL) and the scan, align them with one click and inspect: full-surface color deviation map with CPK/SPC statistics, automatic feature measurement (planes, circles, cylinders, cones, spheres, slots, lines), construction geometry, and smart 3D balloons that stay readable even on parts with thousands of elements.
- One-click Auto Alignment with symmetry breaking + RPS / Point-Pair / ICP
- AutoFeature: click a face — get the measured feature with its CAD nominal
- 12 construction modes (PCD, intersections, midplanes, projections…)
- Smart declutter keeps thousands of balloons readable
- CAD-style 3D navigation built for multi-metre parts
AI Drawing Inspector
Licensed add-onFrom PDF drawing to a ballooned inspection plan — automatically.
The flagship module. Ai-Inspect reads the engineering drawing, detects every dimension, GD&T frame and datum flag, balloons the drawing and cross-links each requirement to the CAD geometry. The gated auto-inspection then measures everything it can prove — and routes every ambiguity to a guided panel with an explicit reason. Accuracy by refusal, never by guessing.
- Vector-accurate detection of dimensions, FCFs and datum flags
- Automatic ballooning with a per-balloon audit trail (CSV)
- Confidence-gated auto-measurement — doubts are routed, not guessed
- Reads ISO 2768 general-tolerance notes from the drawing itself
- Optional cloud AI layer for scanned or outlined-text drawings
DMIS Translator
IncludedYour CMM programs, running on scans.
The bridge nobody else built: take the DMIS program that already runs on your CMM — PAS, CAMIO or PC-DMIS dialect — and execute it directly on a 3D scan. The translator reconstructs datum alignments, synthesizes measurement points where the program defines none, and produces the same report your CMM would.
- Multi-dialect: PAS, CAMIO 2025, PC-DMIS, generic DMIS 5.x (UTF-16 aware)
- Datum-frame transforms emulate the physical CMM alignment
- Validated against real CMM .RES result files (median deltas in microns)
- Program repair tools and a full smart macro editor
GD&T Engine
IncludedEvery Y14.5 / ISO 1101 characteristic, done right.
Form, orientation, location and runout with real multi-datum reference frames, material condition modifiers and feature-aware logic: the software only offers characteristics that are valid for the selected element, and datum gating follows the standard. Live previews show the result before it is committed.
- Multi-datum DRFs (A|B|C) with MMC/LMC bonus tolerance
- Datum-aware profile evaluation (CMM-style re-alignment)
- Quick Measure: right-click elements in 3D for instant GD&T
- Slot (obround) features incl. position and width/length
Cross-Sections & Section Profile
IncludedDimension the section like a drawing view.
Cut the part along any axis, at any angle, or through any measured plane. The interactive 2D editor offers CAD-style dimensioning — distances, angles, diameters, wall thickness, PCDs — with nominals taken from the exact B-rep geometry. The Section Profile module adds an ISO 1101 profile audit of the whole contour per section, with numbered comparison points and per-section report pages.
- Multi-section series: 'a section every 200 mm' in one command
- 2D editor with snapping, constructions and true CAD nominals
- Section Profile: local best-fit, twist report, point-level control
- Every section measurement lands in the main table, report and PAS export
Macro, Batch & Duplicate
IncludedProgram once — inspect the whole series.
Every action is recordable. Replay is a true measurement program: features are re-measured on the new scan, sections are re-cut, profiles re-evaluated. Batch mode processes a folder of scans unattended — auto-align, measure, report. Duplicate finds every identical feature or dimension pair on the CAD and repeats the measurement recipe across all of them, balloons included.
- Smart macro editor: step enable/disable, bulk tolerance & balloon edits
- Pre-flight alignment guard before every program run
- Batch: folder-in, reports-out (PDF/CSV/PAS per part)
- Duplicate Center: one dimension → all identical instances, PAS-style balloons
AI Assistant Pro
IncludedAn autonomous measurement agent — fully offline.
Tell it what to do in Hebrew, English or Russian: 'measure group 5 in polar coordinates, true position 0.25 as balloon 8'. The agent plans, executes, checks results and continues until the task is complete — all on a local model via Ollama, so nothing ever leaves the machine. An offline engineering knowledge base covers GD&T, ISO 286 fits, threads, materials and SPC.
- Agentic loop with live session facts and self-correction
- Deterministic fast-path for common commands (no LLM latency)
- Retroactive result editing: re-balloon, re-tolerance, delete by selector
- Optional Anthropic Claude cloud provider — explicit opt-in, licensed add-on
Scan Tool — Automatic Scan Stitching
IncludedAutomatic scan stitching: partial scans in — one clean part out.
Everything you need to prepare scan data without leaving the suite: automatic registration of multiple partial scans (symmetry-aware, feature-scored), merging, statistical outlier removal, interactive brush/plane/hole editing with undo-redo, and direct PAS CMM integration.
- Auto Align All Scans: progressive multi-scan registration, median ~0.01–0.03 mm
- Symmetry breaking locks the correct clocking on round parts
- Geomagic-style selection tools with live brush and crease-aware connect
- Import/export STL, PLY, OBJ, VTK, VTP
Report Designer — Automatic FAI Reports
IncludedThe report your customer expects — including automatic FAI generation.
A full report designer with live editing: change a nominal, tolerance or balloon number in the report table and it syncs back to the measurement database (and into the recorded program). Output is balloon-ordered PDF/CSV/Excel/HTML with section-profile pages, snapshots and coordinate sub-rows — plus a PAS CMM CSV that loads straight into PAS.
- Balloon-ordered output incl. instance suffixes (5_1, 5_2…)
- Branded surface-profile reports with KPI cards, Cp/Cpk and Q-Q plots
- Mixed mm/inch, 300 DPI, A4 templates
- Byte-accurate PAS process-file format
Datums, RPS & Coordinate Systems
IncludedThe reference frame, under full control.
Assign datum letters to any element (custom names like B1 included), build local coordinate systems from any three elements, switch between stored systems live, and manage RPS constraints in a dedicated manager with per-axis residuals. Datums survive coordinate-system switches and replay correctly in recorded programs.
- Datums & CS dialog + viewer toolbar quick access
- RPS manager: constraints from features, pick-points or manual entry
- Refine-to-Datums: CMM-style alignment correction before GD&T
- Full macro replay parity for every CS operation
Offline Programming Mode
IncludedWrite the inspection program before the part exists.
One click synthesizes a scanner-realistic mesh from the nominal CAD (isotropic remeshing at your chosen resolution). Program the full inspection — features, GD&T, sections, reports — against the synthetic scan, then run the same program on the real part the moment it comes off the machine.
- Scanner-like synthetic scans at 0.2–5 mm resolution
- Program and validate inspections with zero scanner time
- The recorded program replays 1:1 on the real scan
Want to see a module on your own parts?
Bring your drawing, your CAD and a scan — we'll run the full workflow with you in a guided demo.